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After having run out of fuel multiple times on the return to the airbase (I use the historical fuel quantity option) I began to wonder if, perhaps, there was an optimal altitude for fuel consumption. There doesn't seem to be any for this sim, so I conducted tests at various altitudes, and was rather surprised with the results.

I ran three flights each at 10,000; 15,000; 20,000; 25,000; 30,000 feet. The starting base was Podington; the target Basdorf, for a total flight distance of 1,204 miles. Navigation difficulty was set to flawless (to eliminate that variable) and weather set to "light" (to eliminate storms obscuring the target and necessitating a "go-around"). The payload was 6x 1,000 lb General Purpose. And both flak and enemy fighters were disabled. Starting fuel quantity was approximately 410 gallons.

I recorded remaining fuel once at the target, and a second time once back at the airbase. Within each altitude group there was a surprising variation, considering the attempt at removing variables from the experiment. The raw data will be at the end; the averages are as follows:

(distance) (remaining at target) (remaining at base)

10,000 -- 263.3 -- 66.7

15,000 -- 271.7 -- 91.7

20,000 -- 283.3 -- 116.7

25,000 -- 310.0 -- 150.0

30,000 -- 298.3 -- 141.7

I'd also made a second set of three flights at 25,000, adjusted propeller pitch and manifold pressures based upon an article I'd read concerning this sim (can't remember the URL; sorry). I had high hopes for this, but was quite disappointed:

25,000* -- 311.7 -- 165

There was very little difference under payload, although I did see a minor increase for the return leg.

At the moment it seems that the most economical altitude is 25,000 feet (at least in terms of 5,000-foot blocks). It is possible that carrying a lighter payload --say, 4,000 pounds rather than 6,000 pounds-- could result in the higher altitudes being more fuel efficient. I'll have to try that another day.

************************************************************************************************************** ***********

altitude: fuel remaining at target/fuel remaining at base arrival

10,000: 280/75 -- 250/60 -- 260/65

15,000: 290/90 -- 250/85 -- 275/100

20,000: 325/140 -- 275/110 -- 250/100

25,000: 300/150 -- 325/150 -- 305/150

25,000* 325/175 -- 310/160 -- 300/150

30,000: 300/145 -- 300/140 -- 295/140
Post edited April 06, 2017 by Masterius2017
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Masterius2017: 20,000 -- 283.3 -- 116.7

25,000 -- 310.0 -- 150.0

30,000 -- 298.3 -- 141.7

[....]

It is possible that carrying a lighter payload --say, 4,000 pounds rather than 6,000 pounds-- could result in the higher altitudes being more fuel efficient. I'll have to try that another day.
Partially, you already have tried it. By subtraction, we can examine your return leg's fuel consumption, in other words carrying a 0 lb payload. The fuel consumed during the return leg dropped from an average of 166.6 to 160 to only 156.6 with increasing altitudes.

Also, I think you have a typo and that your starting fuel was something like 510 gallons, not 410. If it was only 410, then you're somehow burning more fuel during the return legs than on the outbound legs.